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Production Capacity

Spinning

 

Spinning has 41600 spindles at ring frame and its attainable capacity is processing 7000 tons of cotton to yield 6000 tons of yarn, for weaving consumption and market, per year working in 3 shifts.

The spinning section includes also the pre-spinning machineries such as combers and roving frames, the post spinning machineries such as the winding auto Conner, reeling and twisting machines

   

Weaving
  Weaving department has total of 419 looms conversional & fully automated type. This includes Versamat, Sulzer & Dornier. It has annual designed capacity of 22 million square meters of fabrics working in 3 shifts.
   

Processing
  This unit consists of continuous processing machineries which can wash, dry, dye and/or print. The annual attainable capacity of processing unit is 30 million square meters of fabrics & terry towel. The garment division produces Bed sheet, Terry Towel & Pillow case.
   
About the Future

Especially after the implantation of the renovation project the production capacity & the technology will be improved; so that the company can provide better products in quality, improve delivery time & satisfy its customers, increase its production volume and its market share locally & internationally.

A table below illustrates the existing situation in production quantity & product quality with respect to the situation after the project implementation.

Table 1

Production Dep't

Parameters changed

Situation

Existing

After project implementation

Spinning

No. of spindles

41600

 

No. of conv. ring frame

86

71

No. of rotor spinning

0

3

Production (kg/year)

 

5,400,000

Yarn quality

C

B and A

Weaving

No. of Conv. m/cs

371

125

No. of Automatic modern m/cs

47

122

Production (meter sq./year)

18,000,000

25,000,000

Fabric quality

 

 

Processing

Rejection

High

Low

Machines

Conventional

New, modern

Production (meter sq. /day)

 

 

Quality of finished production

 

 

Marketing

Share

 

7.6

 

Marketing and Sales

Marketing Status

 

The larger proportion (60%) of the company's production volume is export and 40% of its production is local

   

Market share
 

The local market share of the domestic supply of fabrics in the past 5 years is about 22% in volume. The company supplies the domestic market with grey fabrics, different types of bed sheet, terry towel, twills and yarns. The company's share to the total (domestic production, legal & illegal imports) supply of fabrics is about 6.8%..

   

Export market
  KTSC is a well experienced firm in export. It was the 1st company to start export of grey & dyed fabrics in the history of the country's textile export. Although there are a number of constraints, the company is exporting grey fabrics, dyed fabrics, terry towel and yarn to European (Italy, Switzerland and Australia) and American markets. The company has got the award as the best exporter in the sector in 2006/07 budget year
   

Product Mix
  The company is known for producing 100% cotton yarn and fabrics based up on the customer specifications and orders. The range of products include from heavy to light fabrics both in grey and finished state
 

Local Market Product Mix

Export Market Product Mix

  • Abujedied
  • grey shetting
  • Mulmul
  • Sheeting (dyed & printed)
  • Poplin
  • Fitted bed sheet
  • Twill
  • Terry Towel
  • Drill
  • Lining fabric
  • Curtain Cloth
  • Bleached fabric
  • Terry Towel
  • Yarn (12Nm-80Nm)
  • Reeled yarn (12Nm-80Nm)

 

   

Local customers include
  • Regional distributors
     
  • Wholesalers
     
  • Garment factories
     
  • Knitting factories & Blanket factories
     
  • Foam & Plastic factories
   

Suppliers

 

As a huge and complex manufacturing firm KTSC has got major suppliers and agents for indirect materials such as spare parts and different accessories and direct materials such as raw materials, chemicals and dyestuffs.

  • Local cotton farms & ginneries (Middle Awash, Amibara, Abebo, Gonder)
     
  • Oil companies & power generation authority (ELPA)
     
  • Machinery & spare part manufacturers (Marzoli, Schlaforest, Smith textiles, Hebex, Afro german, Swift, Texagent, Ziway Caustic Soda s.co)
   

Major Inputs and consumption

 

#

Input

Source

Consumption

1

Lint cotton

State & pvt. cotton farms

7000 ton/annum

2

Furnace oil

Oil company

8500 ton/annum

3

Steam

own steam generation plant

26 ton/hr

4

Compressed air

Compressor plant

37m3/hr

5

Electric power

ELPA

12500kw

6

Water

Own wells

3200m3/day

7

Dye stuffs & chemical

Local & import

411491kg/year

8

Spare Parts

Import

 

   
 

 
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